| Most
production turbocharged engines are fitted with a dump valve. This is to vent away
excessive turbocharger boost prssure when the throttle is closed . All Sierra and large
turbo Escort Cosworth models use the same dump valve. The turbocharger fitted to the later
small turbo Escort Cosworth has its own integral unit. The dump valve is the black plastic
saucepan shaped object that you will see connected between the intercooler and the air
inlet hose to the turbocharger. You will also see a small hose leading from the top of the
valve to the inlet plenum on the engine. Inside the valve are a rubber diaphragm, a steel
spring, and a small insert to support the diaphragm where it seats against the dump valve
body. The dump valve has basically two operating conditions; throttle open, and throttle
closed. When the throttle is open, the pressure onto the top that comes via the small hose
from the engin plenum chamber equals the boost pressure coming into the valve below the
diaphragm. As the pressures are equal, the spring holds the diaphragm onto its seat, and
prevents the pressure venting away. When the throttle is closed, the pressure coming into
the top of the valve es significantly reduced, (often to a vacuum), and the pressure below
the diaphragm lifts it away from its seat, allowing the excess pressure to vent away. As
the throttle is reopened, the pressures again equalise, the spring pushes the diaphragm
onto its seat, preventing further loss of boost pressure. |