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Cosworth braking system follow a similar pattern to the suspension; it is primarily identical in all models. It consists of disc brakes front and rear, with a power boosted Teves electronic anti lock mechanism (ABS). Two wheel drive cars have ventilated front discs with fixed four piston calipers; the nonvented rear discs have a sliding, single piston caliper with integral handbrake mechanism. Four-wheel drive cars use slightly smaller diameter ventilated front brake discs, with a single piston sliding brake caliper. At the rear, the discs are now ventilated, but with the same disc diameter & caliper design as the two wheel drive cars.

If maintained correctly, and used sensibly, the standard braking system will be perfectly adequate even with a mildly tuuned engine in your road car. When the cars are taken onto the race track however, braking requirements alter dramatically. As a general rule, we recommend that the origimnal brake discs ar used with Original Equipment brake pads, we have found in the past that if harder pads are used with the standard discs, disc wear can increase dramatically! (But there is a noticealble improvement in braking power). A big improvement can be made to the feel and effect of the brakers by simply replacing the flexible rubber brake hoses with braided hoses.

Surprisingly, the hydraulic pressure in the braking system causes the rubber hoses to balloon slightly, incrasing pedal travel & reducing the clamping force between the discs & pads.

As the front brakes do the majority of the braking, this is the first area to concentrate on, when making improvements. To make any significant improvements, the actual size of the brakes must be increased, and this sometimes necessitates the change to larger diameter wheels. (Conversely, many customers who have changed to larger wheels also fit the larger brakes for cosmetic reasons. As the standard items look small inside the bigger wheels!).

Fitting larger diameter wheels does actually redece the braking effort slightly as the larger wheel has a stronger leverage effect ont he brakes, this is relatively small, but must always be considered.

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